Process for inspecting plush toys - Factory inspection and certification service for product quality verification

2025年10月24日

As an important category of children's products and daily accessories, the quality and safety of plush toy bags and cases directly affect the user experience and consumers' rights and interests. To ensure that the products meet industry standards and quality certification requirements, establishing a professional inspection process is of vital importance. This article will systematically introduce the inspection standards, testing methods and certification requirements for plush toy bags and cases, providing a complete quality control guide for enterprises.
1. Dimension Specification Inspection and Certification
Conduct dimension accuracy certification strictly in accordance with the product specifications.
Precise measurement verification of the rear panel: 29" × 20" × (11" + 3")
Establish a standardized certification system for dimensional tolerances
II. Raw Material Quality Inspection and Certification System
1. Fabric and Linen Certification
Standardized inspections for yarn thickness, color, density, and thickness
Professional color fastness testing and certification
Quality verification of the adhesive PVC (no whitening phenomenon, softness meets standards)
Professional assessment of fabric smoothness, highlights, and the degree of embroidery
2. Certification of net fabric materials
Standardization inspection of mesh shapes
Precise measurement of each milligram weight
Professional Certification for Color Consistency
3. Certification of artificial leather quality
Certified as meeting the thickness requirements specified in the order.
Verification of backing adhesive density compliance
Professional test of tear resistance performance
4. Zipper System Certification
Precise certification of main zipper, side pocket zipper, and lining zipper specifications
Color and color fastness standardization test
Professional test for tooth engagement smoothness (no noise, no jamming)
Precise measurement of the density and width of the zipper edge fabric
5. Puller and Puller Plate Certification
Precise verification of puller specifications and dimensions
Lock hole functionality integrity test
Certification of accuracy of lettering, color and size of the label
6. Certification of Ribbon-Type Accessories
Consistency test of color and pattern
Standardized measurement of weight and thickness
Professional testing and certification for color fastness and stretchiness
7. Structural Material Certification
Precise certification of pipe sections, corner guards in terms of color and material
Steel wire, iron frame, and honeycomb frame diameter are precisely measured.
Standardization test of forming width
8. Plastic Parts Certification
Certification for destructive tests of hand grips, snap fasteners, hook fasteners, etc.
Precise verification of the size, color and shape of the fasteners
Functional professional assessment
9. Hardware accessory certification
Professional inspection of color consistency
Acid-proof treatment process certification
Precise measurement of dimensions and wire diameters
Professional certification for rust prevention treatment of steel nails
10. Mobile System Certification
Test of the smoothness of the lever (no noise, no shaking)
Functional verification of the finger-operated lever
Multi-section pull rod positioning accuracy test
11. Identification System Certification
Certification of the accuracy of trademark letters, sizes and colors
Verification of the correctness of the label content
12. Packaging Material Certification
Standardized quality inspection of hangers, cables, and cartons
Professional certification for the accuracy of printed content
III. Quality Inspection and Certification Standards for Finished Products
A. External Structure Certification
Professional inspection of the flatness of the front piece, with no wrinkles at the corners
Precise measurement of the straightness of the spliced piece, with the false line not exposed.
Verification of symmetry of the guard strips at the front and rear pipe sections
B. Functional Structure Certification
Accuracy Test of the Medium-Strength Webbing Position
Side stud process integrity certification (no thread pulling, no damage)
Professional assessment of the flatness of handpiece installation
C. Detail Process Certification
Verification of the accuracy of the position of the back cardholder pouch
Inspection of the installation accuracy of the gear wheels (with no gaps, no inward or outward skew)
Standardization certification of the front pedestal position
D. Internal Quality Certification
Inspection of ribbing, binding strips, zippers, and color differences of mesh fabric
Standardization verification of the connection positions of the handle of luggage boxes
Professional measurement and certification of sewing needle spacing
IV. Process Standard Inspection and Certification
1. Seam Stitching Process Certification
Standard needle spacing requirements:
Standard area: 1 inch, 5.5 - 6 needles
Handle area: 4.5 stitches
Package size: 5.5 inches
Computer car: 7 pins
2. Dimension Specification Certification
Standardized inspection of the length of the soft bag shoulder strap: 50 inches
Precise control of the size tolerances of each component
3. Assembly Process Certification
Professional Evaluation of Steel Pin Opening Quality
Precise measurement of parallelism in gear wheel assembly
Standardized test for structural integrity
V. Final Inspection and Certification Process
1. Cleanliness Inspection Certification
Standardized inspection of cleanliness of finished packages
Professional assessment of wireless head residue
Comprehensive certification of appearance cleanliness
2. Packaging Inspection and Certification
Carry out standardized packaging in accordance with the order requirements
Standardization verification of protective measures
Accuracy of identification information - Professional certification
VI. Inspection and Certification Process Standards
1. Sampling Inspection Plan
Implement statistical sampling in accordance with the AQL standard
Key safety projects undergo comprehensive inspection and certification.
Establish a complete quality traceability system
2. Inspection environment requirements
Standardize the professional configuration of the inspection site
Inspection of standardized certification for lighting system
Standardized inspection work procedure
3. Defect Level Determination
Serious Defect: Functional issues that affect the safety of use
Main defect: Obvious quality issues in appearance and craftsmanship.
Minor defect: Minor imperfections are within the acceptable range of the standard.
VII. Key Control Matters for Factory Audit
To ensure that the quality of plush toys and luggage boxes continues to meet the certification requirements, during the factory audit process, the following matters need to be given special attention:
Raw material control certification: Establish a supplier quality assessment system
Production process control: Develop operation standards for key processes such as cutting, sewing, and assembly.
Calibration of testing equipment: Regularly calibrate all measuring instruments
Quality management system: Establish a complete quality control process
Personnel qualification certification: Professional training and qualification certification for inspection personnel
Inspection and Certification Summary
The inspection and certification of plush toy and luggage products is a systematic process that requires comprehensive inspection and certification from raw materials, production processes to final product quality. By establishing a professional inspection process and strict quality standards, enterprises can ensure that their products meet industry certification requirements, providing consumers with safe, beautiful and durable products.